Milwaukee Mile Adds SAFER Barrier System For 2006 Season
by John Wiedemann – racingwisconsin.com

(Milwaukee – March 22, 2006) – Safety in racing is always a concern and the Milwaukee Mile has taken a big step forward in protecting the competitors at the historic facility. Work is underway to install the award winning SAFER Barrier system in time for the 2006 season.  The state-of-the-art safety improvement will be added to the outer walls from the entrance to the exit of each turn.

The Mile was granted approval by the Wisconsin State Building Commission to provide $1.2 million in non-tax supported bonding for multiple improvements, with $1 million tabbed for SAFER Barrier System installation.  The funds were approved by the state of Wisconsin in 2005, prior to the mid-December approval of Milwaukee Mile Holdings LLC as the race promoter rights holder for the next 18 years.

The installation is being done by Elrod Corporation, based in Mooresville, Indiana.  Elrod is the only licensed and approved manufacturer and installer of the SAFER Barrier System.  By contract, Elrod personnel will be on-hand for at least the first weekend of competition at The Milwaukee Mile, the Time Warner Cable Road Runner 225 Champ Car World Series race weekend June 2-4.  

Overseeing the track operations of this project are Gary Girard, chief operating officer of The Milwaukee Mile and Jeff Jacobson, engineer for Wisconsin State Fair Park.

“With virtually every weekend between May and September booked with track activities – from karting to club racing to our four major race weekends – the installation of the SAFER Barrier System provides a safer environment for all of our participants racing on our oval track,” said Girard.

SAFER, standing for Steel and Foam Energy Reduction, is a barrier system that was designed and developed by engineers from Midwest Roadside Safety Facility at the University of Nebraska-Lincoln starting in 1998.  Consisting of hollow steel impact plates welded together and polystyrene foam blocks placed between the barrier and concrete wall, the system was first installed at the Indianapolis Motor Speedway in time for the 2002 Indianapolis 500.  Since that time the barrier system has been refined and installed at most of the oval speedways used by the IRL and NASCAR.

Racers and engineers alike agree that the SAFER Barrier System has been one of the biggest breakthroughs in safety.  On-board collision data recorders in vehicles that have crashed with and without the SAFER Barrier System in place have shown a 75% reduction in the g-force felt in the driver’s compartment.  Upon impact, the SAFER Barrier System absorbs a portion of the kinetic energy released when a racecar makes contact with the wall. This energy is dissipated along a longer portion of the wall, instead of propelling the car back into traffic on the track.

Testimonials from drivers have been nothing but positive for the SAFER system.  “I never even got dazed,” Jimmy Spencer (NASCAR driver) said. “It was a hard hit, too. The worst side you can hit with is the left side. I didn't even get anything. It never even knocked the wind out of me. There's no question that the (SAFER barriers) are working.”   Michael Waltrip exclaimed, “I can't emphasize how important it is for that SAFER wall to be up there. Experience taught me I was fixing to get hurt, but I went up there and hit that nice, cushiony wall and I didn't get hurt.” 

28 foot wall barriers await placement in turns 3 & 4.

One of the straps attaching the barrier to the wall.

A worker from the Elrod Corporation prepares
placement of the polystyrene foam blocks.

The new "wall" in turn 1 of the Milwaukee Mile.

Polystyrene foam blocks placed every 5 feet
between the SAFER barrier and the concrete wall.

SAFER Barrier System at The Milwaukee Mile By The Numbers:
$1 million

The estimated cost of materials and installation of SAFER Barrier System at The Milwaukee Mile
 
3,472 linear feet
The total length of hollow steel impact plate being installed in Turns 1-2 and Turns 3-4
 
28 feet
The length of each barrier section
 
14 feet
The distance between cables and straps anchored to the concrete wall and the steel tubing
 
17A, 19A, 23A
These part numbers differentiate the radius of the wall panels.  The varying radiuses reflect a better fit to the curvature of existing track walls and the transition to/from the straightaways.
 
5 feet
The spacing between bundles of 2-inch thick extruded polystyrene sheets stacked in a pyramid configuration for optimum collapsing effect.
 
5 x 8 = 40
There are five 8-inch x 8’inch hollow steel box tubes stacked and welded in each 40-inch high panel
 
124
Pieces of 28-foot wall panel tube sections that splice together to comprise the barrier
 
3070
Number of ASTM A325 galvanized bolts used in the wall splices that interlock the wall panels
 
110
Gallons of Sherwin Williams Metal Latex B-42 Semi Gloss paint expected to be used to paint the SAFER Barrier System
 
75-percent
On-board collision data recorders in vehicles that have crashed with and without the SAFER Barrier System in place have show a 75% reduction in g-force felt in the driver’s compartment


For additional information on Milwaukee Mile ticket packages and events, call (414) 453-8277, or visit The Milwaukee Mile website located at www.milwaukeemile.com.  

  
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